Cable Assemblies

Cable assemblies are used in controlled and relatively stable environments such as wireless, FTTx, data centers, switch centers and CATV applications. They come in various shapes and sizes, and primarily serve the purpose of shielding the interior fibers and cables from heat, friction, moisture, abrasion, compression and other hazards. Our main products in this category include CPRI cable assemblies, patch cords, MPO & MPO modules and copper cable assemblies. These products are easy to handle as they operate in a plug-and-play fashion and can be easily disconnected and reconfigured as and when required.

Patch Cords

Patch cords, Pigtails and Fanout Assemblies

Patch cord is an optical cable used to connect one electronic or optical device to another for signal routing. Devices of different types are connected with patch cords (e.g., a switch connected to a computer, or a switch to a router). A patch cord is always fitted with connectors at both ends while pigtail has connector at one end only. Patch cables can be of any color and are usually shorter lengths than other kinds of networking cables because they're meant for "patching" devices together.

Telecommunication Networks
Local Area Networks
CATV Networks
Active device termination
Data network systems

Available in single mode and multimode with different cable colours
Available with different connector options: FC, SC, LC, ST & Hybrid
Factory terminated and 100% tested for insertion and return loss
Good repeatability, mutual thrust performance and excellent environment adaptability

Fiber Types
	Multi-Mode - 62.5/125 (OM1), 50/125 (OM2), OM3,
	Single mode - OS1/OS2 9/125µm, (G657a & b), G652D
Cable Types
	Duplex (3.0, 2.0 mm)
	Simplex (3.0, 2.0 mm)
	900 & 600um buffered fiber (tight, semi-tight easy strip & Loose buffered)
Connector Types	SC, LC, FC, ST- Simplex & Duplex
Optical Performance
Insertion Loss (Multimode)	≤ 0.3 dB
Insertion Loss (Single mode)	≤ 0.3 dB
Return Loss (Multi mode)
	≥ 35 dB for UPC
	≥ 60 dB for APC
Return Loss (Single mode)
	≥ 50 dB for UPC
	≥ 60 dB for APC

End Face Geometry

Parameter	Fiber Types		1.25um Ferrule
Parameter	UPC	APC	UPC	APC
Radius of Curvature (ROC)	10-25mm	5-12mm	7 - 25mm	5 - 12mm
Apex Offset	0-50um	0-50um	0 - 50um	0 - 50um
Fiber Height (spherical)	0-50um	-100 - 100nm	-100 - 100nm	-100 - 100nm
Angle	-	7.7 - 8.3degree	-	7.7 - 8.3degree

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RF Jumper Assembly

Power Cable Assembly

CAT 6 Patch Cords

PV Connectors

Copper Cable Assemblies

Copper cable assemblies typically come with a variety of connectors and plug types that can feature both male and female connectors, providing consistent power regardless of cable length. Copper is the most preferred electrical conductor material for all kinds of electrical wiring and is therefore used across industries on a large scale across all types of electrical equipment. Within copper cable assemblies, our portfolio includes RF Jumper Assembly, Power Cable Assembly, PV Connectors and Cat 6 Patch Cords. In terms of construction, copper cable assemblies are equipped with a durable high quality, long lasting thick outer sheath and occasionally an armoured level below that. PVC and PSE are the market preferred outer sheath options predominantly used across the industry.

Applications

4G/5G and MW towers
DC power to RRU and RRU to antenna connections
Cellular base stations
Heavy manufacturing
Industrial process control
Robotics & CNC machines
Power over Ethernet

Portfolio

RF Jumper Assemblies

RF jumper cables can be predominantly found in interconnections between passive and active components such as sitting between the front end and antenna. In simpler systems, jumper cables can be used to connect directly to an end user device in a manner similar to a patch cable. It provides the ideal combination of low-loss, high-strength and highest flexibility for optimum performance.

4G/5G & MW Towers
RRU to Antenna connections
DC power to RRU

Cable Type	Foam Dielectric, Super flexible
Size	1/2"
Connector Options	A. 7/16 DIN Male - 7/16 DIN Male Right Angle B. 7/16 DIN Male - 4.3 Male C. N Male - 4.3 Male
Inner Conductor Material	Copper Clad Aluminium Wire
Dielectric Material	Foam PE
Outer Conductor Material	Helical Corrugated Copper Tube
Jacket Material	LDPE

Excellent V.S.W.R (Voltage Standing Wave Ratio) performance and minimum loss
High flexibility and small bending radius
Low and unchanging PIM (Passive Intermodulation)
Weatherproof

Power Cable Assemblies

Power cable assemblies provide ready-to use, plug-and-play connections along with superior electrical performance. It ensures maximum current-to-length ratio. Power cable are known for providing high power and a reliable connection.

4G/5G & MW Towers
RRU to Antenna connections
DC power to RRU
Cellular base stations
Heavy manufacturing

SL.	Parameters	Specifications
1	Connector	Straight type screw plug (IP66 & IP67)
2	Conductor	Bare stranded copper conductor Conductor Size- 4,6 & 13 sqmm, 2C
3	Conductor Resistance	MAX 3.08Ω/km
4	Cable Diameter	10 ± 1, 11.5 ± 1, 16.5 ± 2
5	Voltage Rating	Cable is 600V
6	Operating Temperature	-40 °C ~ 80 °C
7	Insulation Material	PVC (RoHS) Insulation Colour- White/Black
8	Jacket Material	Black
9	UV Resistance	720H
10	Flammable Resistance	UL VW-1 and IEC60332-1

Factory terminated and 100% tested for insertion and return loss
Available in IP66, IP67
Individual test sheet and unique product identification number for traceability

CAT 6 Patch Cords

CAT 6 Patch Cords are predominantly used to connect one electronic device to another for signal routing. They are designed for connections involving computers, hubs, switches, routers, DSL/cable modems and patch panels in Gigabit datacenter application. They provide fast transmission and excellent signal quality, ensuring peak performance in LAN networks. They come with RJ45 modular plug at both ends

Power over Ethernet (PoE)
Robotics & CNC machines
Battlefield communication
Industrial process control

Conductor	Stranded bare copper wire
Insulation	High density polyethylene
Pairs	Two insulated conductors twisted together to form pair ,lay ≤ 30mm
Twisting	4 pairs laid together and separated by
Sheath	LSZH, thickness 0.50mm(min)
Color	Grey (RAL 7035)
Cable diameter	5.8 ± 0.30 mm

Available in six standard lengths and a variety of colors for color coding and organizing
Color-matched rubber boot provides protection for plug
RJ45 Ethernet-Data connector suitable for industry
Ergonomically unlocking clip
Easy cable management & routing
Less weight assures shock and vibration resisting connection

PV Connectors

PV Connectors allow smooth operation of photovoltaic systems. Their ergonomic design make the connectors easy to use and handle, even for longer periods. They are designed for voltages up to 1,500 Volt.

4G/5G & MW Towers
RRU to Antenna connections
DC power to RRU

Electrical Features
Rated current	22A(2.5mm2), 35A(4mm2), 40A(6mm2)
Withstanding voltage	1000V DC
Contact resistance	≤0.3mΩ
Protection class	Class II
Mechanical Features
Temperature range	-40 ºC~+90ºC
Protection degree	IP67
Wire size range	2.5/4/6 mm2(14AWG,12AWG,10AWG)
Un mating force	200 Newton
Material Features
Insulation material	PC
Contact material	Copper, Tin plated
Flame class	UL94-V0 or UL94-5VA

Ability to withstand high voltage up to 1000V DC
Uses high quality PPE material that not only meets fireproofing grade of UL94-V0, but also adds anti-ageing and ultraviolet resistance functions.
Excellent sealing design with high strength waterproof ring

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Product Brochure for DataFly

Micro duct Cables (DATABLOW)

Micro duct cables are low diameter cables that are used in micro ducts often in distribution and last mile networks. With emerging needs of maximum utilization of duct space for more and more data, HFCL’s Micro duct cabling solution offers 3 variants of low diameter micro cables that can be blown inside micro ducts- standard, extra-thin and ultra-thin.